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PC Based Automatic Sequential Analyzer – D-9003 AS BLDC

PC-Based-Automatic-Sequential-Analyzer_1 & 3 phase
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About the D-9003 AS BLDC

The PC Based Automatic Sequential Analyzer is designed to test the quality of EV stators in high-speed production environments. Equipped with temperature-compensated resistance testing and masterless surge testing (EAR% algorithm), it ensures reliability, speed, and repeatability for both newly manufactured and rewound stators.

Key Features

  • Infinite model storage capability

  • Job work management area for stator data reference

  • 17-inch DELL monitor with ADVANTECH industrial PC

  • LABVIEW-based application for testing, storing, and printing reports

  • Permission-based login system

  • Software-defined limits for Resistance, IR, and HV tests

  • Masterless Surge Testing with EAR% algorithm

  • Remote calibration and online support

  • Barcode/QR code reading facility

Applications

  • 1φ & 3φ Stators

  • Ceiling fan, table fan & exhaust fan stators

  • BLDC motor stators

  • Cooler & pump stators

  • Field coils of mixer motors

  • Stators of AC & refrigerator compressors

  • Automotive starters & alternators

Benefits

  • Dual-station bench reduces loading/unloading time

  • Temperature-compensated resistance test

  • 17-inch colour-coded display screen

  • Audio/visual alarms for faulty stators

  • Direct USB printer connectivity for test reports

  • MS Excel report generation with pie and bar charts

Accessories

  • Test bench for faster loading/unloading

  • Dust-free enclosure

  • Inbuilt UPS for PC and monitor

  • Integrated constant voltage & frequency supply source

PC Specifications

  • Monitor: 17-inch DELL

  • PC: ADVANTECH Industrial PC

  • OS/Software: Windows 10, MS Office 2015, Antivirus

  • Design: Dust-proof, water-resistant, 0–60 °C

  • Connectivity: 6 USB ports, VGA port, LAN port

  • Input Devices: Wireless keyboard & mouse

  • DAQ & Sensors: National Instruments DAQ cards and temperature sensor

Software Indicators & Controls

  • Adjustable Volts/Div and TimeBase

  • Colour-coded waveform display

  • Surge test peak voltage indicator

  • Graphical and numerical % error display

  • Target voltage indicator based on motor rating

  • Test result lamp indicator

  • Save, recall, and print waveforms & reports

Test Sequence & Specifications

I) Resistance Test with Temperature Compensation

  • Range 1: 0.001 – 1.999 Ω

  • Range 2: 0.01 – 19.99 Ω

  • Range 3: 0.1 – 199.9 Ω

  • Range 4: 0 – 1999 Ω

  • Test Time: 0–10 sec

II) I.R (Megohm) Test

  • Voltage: 500 V DC

  • Time: 0–10 sec

  • Limit: 0–200 MΩ

III) H.V Flash Test

  • Voltage: 0–2.5 kV AC (Adjustable)

  • Time: 0–10 sec

  • Leakage Current Limit: 0.1–10 mA

IV) Masterless Surge Test

  • Formula: √2 × (2×E + 1000), where E is the operating voltage

  • Surge Voltage: 0–5000 V (Adjustable)

  • Max Pulse Current: 330 A

  • Max Pulse Energy: 1.0 J

  • Impulse Rise Time: 0.1–0.2 μS (IEEE 522 standard)

  • Impulse Rate: 50 Hz (50 pulses/sec)

  • Vertical Sensitivity: 250V/DIV, 500V/DIV, 1000V/DIV

  • Sweep/Time Base: 10 μS – 10 ms

Electrical & Physical Data

  • Operating Voltage: 230V ± 10%

  • Power Consumption: 300 W

  • Weight: ~100 kg

  • Dimensions (W × H × D): 550 × 1700 × 650 mm

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