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D-KAT Series - 6Kv - Digital Surge Tester

About the D-6KAT

The Digital Surge Tester with Bar-to-Bar Test is a comprehensive solution to check the quality of AC and DC motors.
It features a Bar-to-Bar Test function for measuring low impedance in series wound armatures and field coils of DC traction motors.
The system includes an embedded industrial PC, 8-inch touchscreen display, and software for storing, recalling, and printing test reports.

Key Features

  • Infinite model storage capability

  • Job work management area for motor data reference

  • Store & compare against master waveform or compare between two windings

  • Colour-coded waveform display for fault analysis

  • LabVIEW-based software for storing, printing, and recalling reports

  • Graphical & numerical % error display

  • Automatic MS Word report generation

  • Target voltage indication based on motor ratings

Applications

  • 1φ & 3φ windings

  • LT coils

  • AC stators

  • BLDC stators

  • Alternators

  • Solenoids & chokes

  • DC motor armatures (bar-to-bar test)

  • Field & pole coils

Benefits

  • Footswitch for hands-free operation

  • Highly sensitive fault detection capability

  • Test leads insulated up to 45 KV

  • 8-inch touchscreen colour display

  • Leads energized warning indicator

  • 1φ & 3φ test select switch

  • Handheld probe applicator for bar-to-bar testing

  • Printer connectivity via USB for direct report printouts

Test Specifications

Test Position I – Surge Comparison Test (Dual Channel)

For AC windings, coils, and stators

  • Test Voltage: 0 – 6,000 V (Adjustable)

  • Pulse Current: 400 A (Max)

  • Pulse Energy: 1.44 J

  • Capacitance: 0.05 μF/channel

  • Impulse Rise Time: 0.1–0.2 μS (IEEE 522 Standard)

  • Impulse Repetition Rate: 5 Hz (5 pulses/sec)

  • Min. Test Object Inductance: 24 μH

  • Display: 8-inch touchscreen colour display

  • Vertical Sensitivity: 500V, 1000V, 2000V, 5000V

  • Sweep/Time Base: 4 μS – 10 mS

Test Position II – Bar-To-Bar Test (Single Channel)

For DC armatures, field & pole coils

  • Test Voltage: 0 – 1,000 V (Adjustable)

  • Pulse Current: 1000 A

  • Pulse Energy: 2.5 J

  • Capacitance: 0.5 μF/channel

  • Impulse Rise Time: 0.1–0.2 μS (IEEE 522 Standard)

  • Impulse Repetition Rate: 5 Hz (5 pulses/sec)

  • Vertical Sensitivity: 125V, 250V, 500V, 1000V

  • Sweep/Time Base: 4 μS – 10 mS

General Parameters

  • Operating Voltage & Frequency: 230 V (50/60 Hz) or 110 V (60 Hz)

  • Power Consumption: 240 W (Max)

  • Dimensions: 470 × 315 × 520 mm (Approx.)

  • Weight: Gross 45 kg / Net 30 kg

PC Specifications

  • 8-inch touchscreen display

  • Industrial-grade Intel Dual Core CPU

  • 2 GB RAM / 240 GB SSD

  • Windows 10 / MS Office 2015 / Antivirus

  • Dust-proof, water-resistant, 0–60 °C

  • 2 USB ports, VGA port

  • Wireless keyboard & mouse

Software Indicators & Controls

  • Adjustable Volts/div & Time Base

  • Colour-coded waveform display

  • Surge test peak voltage indicator

  • Graphical & numerical % error display

  • Target voltage indicator (motor rating)

  • Test result lamp indicator

  • Save, recall & print waveforms & reports

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